Rekluse motor sports performance clutch technology. Clutch lever 1 is fitted on the handlebar on the left. Water and moisture will cause magnesium to corrode. Ktm dds clutch adjustment, replacement, maintenance and. This can cause hammering between the clutch parts which will reduce the life of the clutch. Note that this is not a new system for ktm, the same overall design has been present on older models like the 950.
Fortunately for you, saving money on parts is as easy as getting the best prices on oem parts for ktm 525 dirt bikes at. View and download ktm 390 duke eu 20 repair manual online. View and download ktm 250 xcw 2018 owners manual online. A slipping clutch is quickly recognizable when youre twisting the throttle with. New all balls 1860 clutch slave cylinder kit compatible with replacement for husqvarna tc 65 20182019, tc 85 20142019, tc 85 bw 2019, ktm freeride. Support rekluse rekluse performance clutch technology. This is a big problem with the liquid cooled ktm engines. Ktm motorcycle clutches covers, kits, baskets, springs. Ktm rfs clutch issues post by macwildcat 02 jul 2010 17. Hydraulic clutch line kit by core moto does not expand under pressure or fatigue. Feb 12, 2019 the ktm dds clutch incorporates rubber bumpers into the basketinnerhub interface to take the jolt out of aggressive clutch use and gear changes. How to change clutch plates ktm 250 exc 2017 youtube.
Spm engine, spm chassis, supp spm chassis, owners handbook, supp. Ktm factory racing unveiled the ktm rc16 colors for the 2021 motogp fim world championship through a digital presentation that introduced the new look, lineups and objectives for the anticipated season ahead. Clutches archives slavens racing dirt bike parts ktm. This system replaces the clutch lever and cable with a small lightweight hydraulic system for improved clutch control. Checking the oil level of the hydraulic clutch 990 super duke. Emerson supplied new seat kits, lagging extensions and new gear operators for ktm valves up to dn 450 nps 18 in size. Automotive replacement drive train parts see all 10 departments. This video will provide you with the know how on clutch adjustment and replacing clutch parts. The clutch comes from the factory preadjusted for a stall speed of about 9,800 rpm. Removing the crankshaft seal ring in the clutch cover 76. Ktm 1190 adventure r 20142015 service manual download now.
Ktm 250 excf service repair manual ktm 250 excf pdf. Here is your personal document if you prefer a printed document to thumb through, or you would like to search for an older document, these are available in the print on demand portal. Ktm 350 excf eu repair manual pdf download manualslib. Upon installation of this product, if you desire your clutch to engage more aggressively, favorable option a is to purchase the heavier belleville spring from ktm ktm calls it the 280 spring. Ebc brakes ebc clutch removal tool ktm 250 400 450 520 525 exc sx, 4. Racing season is coming up, and its time to change your clutch. Immediately, i began tearing the bike down for a clutch replacement. Genuine ktm orange mastercylinder covers that will fit onto the brembo front brake or clutch mastercylinder on your ktm motorcycle. Suitable for use with bmw and ktm mineral oil clutch activation systems. The master cylinder changes pressure applied on the brake to hydraulic pressure by feeding brake fluid into the brake system. Description core moto hydraulic clutch line kit for ktm.
Repairkits for brake master cylinder, replacement levers. How to install ktmhusaberg bellville clutch spring youtube. Lay the motorcycle on its left side when replacing the clutch. Ktm lc8 mounting plate mounting plate for all lc8 ktm slave cylinders, this product replaces the oem plastic version. For optimal clutch performance rekluse recommends using fresh. The existing, 20yearold ktm valves required no replacement or modification. To tune your clutch, lay the bike on the left side. Some believe that those failures are due to the jet being blocked by debris in the oil, preventing lubrication of the plates and causing an early failure of the clutch.
Check the clutch engagement speed every 20 hours and correct if necessary or have it corrected by an authorized ktm workshop. Upon installation of this product, if you desire your clutch to engage more aggressively, a favorable option is to purchase the heavier belleville spring from ktm ktm calls it the 280 spring. Ktm 1190 rc8 r 2009 service repair manual pdf download now. There are several new features on the td43 that are different. View and download ktm 85 sx 1916 owners manual online. Water and magnesium do not get along with each other. Ktm clutch change tips for your ktm 2 stroke this will help on many ktm models 125 150 250 300 xc xcw exc xcf sxf ktm clutches are just a bit different th. Hymec replacement clutch slave cylinders 29 build your own hymec clutch system 30 magura performance parts for bmw 32 hymec f800, bmw performance parts for rmodelle 34 repairkits for brake master cylinder, replacement levers 35 xline handlebars 36 classics 40 73 sport brake lever 42 73. The 20022008 clutch uses a different size standoff dog than the 200920 clutch. Rekluse has found that these inspection intervals are.
List of ktm duke 390 spare parts, includes both official and unofficial from catalogue pdf. The ultimate motox and atv heavy duty clutch kit designed for race use. The kind that compress when you squeeze, not the ones that spread. At the slave cylinder of the clutch, remove the bleeder nipple 2. Clutch installation the clutch comes equipped for inboard use sprocket facing the motor. Dds clutch damping cushions kit for ktm, husqvarna by rekluse. Shop thousands of ktm 50 parts at guaranteed lowest prices. Apr 14, 2017 watch and learn how to properly change your 2017 ktm 450 sxf clutch. For bleeding, the cover of the master cylinder of the clutch needs to. The pump areas become corroded, eating holes into the case. This is the best stall speed we have found for good performance with ktm. The billet aluminium version produced by oberon performance will improve the mounting of either the original slave cylinder or the oberon replacement ktm clutch slave cylinder. Ktm 950 super enduro r 950 owners manual pdf download. To prevent oil from leaking from the transmission vent hose, run the hose upwards and fasten.
Hydraulic clutch line kit for ktm by core moto slavens racing. We would like to congratulate you on your purchase of a ktm motorcycle. You could purchase guide ktm 50 sx pro senior repair manual or acquire it as. This video is a howto tutorial of a ktm dds clutch replacement. Ktm 250 excf service repair manual ktm 250 excf pdf downloads. View and download ktm 950 super enduro r 950 owners manual online. Replacing this spring makes the clutch engagement more aggressive. Just follow along, and i show you how to change out your ktm s dirtbik. New clutch plates installed, ready for new springs and the button up. Consult your owners manual to find the recommended specs. The old clutch and springs with measurement for reference. Ktm duke 200 battery replacement cost is 2,529 price for new ktm duke 200 windshield replacement cost is 1,312 price for new ktm duke 200 engine oil replacement cost is 738 price for new.
Irp auto clutch manual ktm 65 intuitive race products. Ktm duke 390 battery replacement cost is 2,529 price for new ktm duke 390 windshield replacement cost is 1,312 price for new ktm duke 390 engine oil replacement cost is 675 price for new. Congratulations on your decision to purchase a ktm motorcycle. The master cylinder changes pressure applied on the brake to hydraulic pressure by. Ktm 1190 adventure 2014 2015 workshop repair service manual download now. The spring comes stock on 20 and newer factory edition 450sxf bikes, 2014 and newer 450sxfxcf bikes, 2017 and newer 450500 excf bikes. If you want to experiment with stall speed you can raise or lower stall speed of the clutch. Hydraulic clutch line kit for ktm by core moto slavens. Irp auto clutch manual ktm 65 sx pn 920400 20092015 pn 920400a 20022008 this manual provides instructions for installing the irp auto clutch into the ktm 65 sx engineered for mx racing as well as hare scrambles and trail riding.
Also, learn a few tricks from factory ktm technician dave oconnor in this special how to video. The zstart pro clutch installation guide ktm rfs 0307 husaberg polaris 450525 outlaw ktm 450525 xc atv doc id. When you press the clutch, your ktms clutch slave cylinder pairs with the master cylinder to disengage the clutch to safely shift into the next gear. Each and every ktm powerparts item has been designed and specifically developed to bring out the very best from your ktm motorcycle. Ktm 250 sx 250 xc 300xc eu usa motorcycle 20 service repair workshop manual download pdf.
These new kits feature carbon fibre lined clutch plates plus a full set of steel plates and heavy duty. Ktm 85 sx 1916 owners manual pdf download manualslib. This clutch is found in all modern ktm 2stroke and 4stroke enduro bikes. Cylinder appendix sheet for proper install instructions. Clutch cover 200 duke 8 9 3 44a 2 55a 17 16 11 7 15 6 18 11 10 14 11a 12 part no. Ktm sportmotorcycle ag in particular reserves the right to modify or delete technical specifica. This repair manual was written to correspond to the latest state of this series. This complete clutch plate kit is the easiest and best replacement for your clutch. However, this will increase the pull on the clutch lever. Cl350 clutch lever for formula ktm master cylinderall arc clutch levers famously fold forward w.
All balls master cylinder rebuild kit clutch ktm adventure 640 0307,184002 fits. Jeff slavens demonstrates how to install the 280lbin bellville clutch spring washer in the ktm husaberg diaphram clutch. Prox clutch baskets include new dampers and screws along with instructions for your specific application. At the slave cylinder of the clutch, remove the bleeder nipple 1. Ktm exc models were designed for offroad use only and are only suitable for. Dds stands for damped diaphragm steel and the syst.
Sx ktm 50 mini 2006 ktm 50 sx senior for sale ktm 50cc pro srjr clutch. Top 3 signs your dirt bike or atv needs a new clutch wiseco. Ktm 690 5 out of 5 stars 1 1 product ratings all balls master cylinder rebuild kit clutch ktm adventure 640 0307,184002. All braking input is transmitted from the master cylinder directly to the calipersgiving you complete control, feel, and feedback from the final point in the braking system. Ktm 300xc service repair manual ktm 300xc pdf downloads.
The hymec ensures an easier operating pressure, a constant pressure point, no more cable adjustment and smooth clutch actuation to ensure the perfect takeoff every time. How to rebuild clutch master cylinder ktm super twins forum. New all balls 1860 clutch slave cylinder kit compatible with replacement for husqvarna tc 65 20182019, tc 85 20142019, tc 85 bw 2019, ktm freeride 250 r 20152017, sx 65 20142019 5. Prox complete clutch plate kits contain a complete pack of friction, steel plates and a set of clutch springs for the application you need. Ktm clutch slave cylinder installation instructions w w w. Ktm 1190 rc 8 replacement parts manual 2009 download now. Ktm dds clutch adjustment, replacement, maintenance and settings cycle newsthe ktm dds clutch is unique.
Ktm 250 xcw 2018 owners manual pdf download manualslib. Ktm recommends inspecting the clutch every 20 bike hours for sxf models, and every 30 hours for xc, exc, and xcw offroad models, and replacing components as necessary. How to replace the clutch basket in your dirt bike articles. The owners manual contained the latest information for this model series at the. Shows how to inspect ktm dds clutch and replace the inner hub dampers and clutch plates. Td43 clutch manual your td43 clutch is designed to provide you with a clutch that is race ready right out of the box. List of ktm duke 200 spare parts, includes both official and unofficial from catalogue pdf. My15 my16 my17 1 jg541235 clutch cover assly 1 1 1 1 1a jy541268 clutch cover assly. Cluster of clutch failures on ktm 790 adventure horizons. This manual provides instructions for installing the irp auto clutch into the ktm 65 sx engineered for mx racing as well as hare scrambles and trail riding. Removal of oem clutch components as directed in this owners manual. Ktm 1190 adventure parts and accessories ktm 1290 adventure. Watch and learn how to properly change your 2017 ktm 450 sxf clutch.
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